The Automatic Optical Inspection Machine for Auto Parts Appearance Defects is mainly used for detecting medium and small auto parts such as disk, the gear ring, valve seat, oil-retaining bearing, piston pin and the ball bearing, which covers detection of chipping of both ends, injury on face, dislocation, cracks, etc. The minimum detection diameter is up to 5mm. Inspecting speed has reached the national leading level with highest speed up to 20,000 pcs/per hour, which is equivalent to 2-4 skilled workers operating simultaneously. And it can be applied to powder metallurgy, precision ceramics, electronic components and other industries.
Automatic Optical Inspection Machine for VVT/VCT Parts Appearance Defects is used to detect VVT/VCT parts whose diameter is 65mm~110mm, such as sprockets, stators, rotators, cover plates, cam connectors, target wheels and so on. It can inspect defects including chipping, crack and fissure, characters or marks recognition, procedure missing.
Inspection Robot for Appearance Defects is mainly used to detect automotive parts, castings, magnetic materials, precision ceramic parts and other large-medium-size industrial parts, such as sprockets, gears, stators, rotators. It enables to detect primary defects including chipping, less teeth, spots, roughness and crack and so on and can identify English characters and Arabic numerals.
Automatic Online Inspection Equipment for Machine Vision is an inspection machine which is used to detect medium-large size workpieces such as powder metallurgy parts, precision ceramic parts, precision stamping, electronic components, auto parts and so on. Common workpieces like sprockets, stators, rotators, gear ring, clutch pressure plate, planet gear, valve seat and disk are also detectable.
Automatic Optical Inspection Machine for Gear Appearance Defects is especially used for inspecting gears, whose diameter is 10mm~30mm, such as small gears, helical gear and so on. It not only can detect appearance defects but also measure size. The machine is with high automation and reliable performance, which approved by customers' years of use.
Automatic Optical Inspection Equipment for Roller Appearance Defects is a professional inspection machine for outer ring and both ends of rollers, which successfully broke through the dilemma between inspection angel and inspecting speed, achieving a 360-degree comprehensive detection. In addition, chamfer detection, dent detection, multi-model configuration and other new functions are added. Inspecting speed reaches 12,000pcs per hour and continuous working of 7*24 hours under a variety of environments is achievable.
Optical automatic detection equipment for appearance defects of needle roller is used for 360° appearance defects detection of bearing needle roller. It can detect defects such as grinding marks, rusty marks, collapsed face, marks like a knife etc, as well as the measurement and out-of-tolerance sorting of needle roller length. The detection speed can reach 60,00pcs /h, and the high-speed appearance detection can be applied to the wired appearance detection. The device integrates dimension measurement and out of tolerance function at the same time, can effectively eliminate the length out of tolerance.
Automatic Optical Inspection Robot for Big Roller Appearance Defects is a professional inspection machine for medium and big rollers. It can detect the defects on the diameter, dent, chamfer and both face of the rollers. By using robots to move the rollers, it can successfully avoid the second damage.The inspecting speed reaches 2,000 pcs per hour, and it can operate 7*24 hours uninterrupted in various circumstance. The inspecting functions is more multiple with advanced inspection technology. The operation of workers becomes more convenient with friendly human-machine interface.
Automatic Optical Inspection Machine for SRB Bearings Appearance Defects is a professional inspection machine for SRB rollers, successfully breaking the dilemma between inspection angle and speed and realizing 360 degree inspection.
Automatic Optical Inspection Robot for Big Roller Appearance Defects is a professional inspection machine for medium and big rollers. It can detect the defects on the diameter, dent, chamfer and both face of the rollers. By using robots to move the rollers, it can successfully avoid the second damage.The inspecting speed reaches 30 pcs per second, and it can operate 7*24 hours uninterrupted in various circumstance. The inspecting functions is more multiple with advanced inspection technology. The operation of workers becomes more convenient with friendly human-machine interface.
The first visual inspection equipment designed for the third generation of hub bearings can realize the online full inspection of all visible defects of hub bearings.It adopts the multi-angle and multi-station imaging method,which solves the complex difficulties in the detection of abnormal parts,while maintaining a high detection speed.The equipment has traditional algorithms and machine learning (Al) algorithms, which can accurately detect various types of defects and minimize the misjudgment rate.As the final inspection link of the automated production line,it greatly reduces the manual participation and helps manufacturers improve the quality stability of products.
AOI Machine for Bearing Ring Appearance Defects is a professional inspection machine for vehicle parts, grinding parts and it can detect the appearance defects including rust,scratch, black spots, notch, chamfer missing,missing material and so on.
It adopts multi-angle multi-station imaging mode, 360 degrees without dead Angle detection, any functional surface, details can be 100% full inspection. Using high-precision industrial cameras and unique imaging methods. There are different mechanism solutions for products of different size segments to meet the beat requirements of various products. Self-developed image software, independent intellectual property rights; At the same time, it can adapt to different manufacturers and different customization requirements, and has strong compatibility. The combination of traditional algorithm and AI algorithm is used to detect defects accurately and reduce the misjudgment rate.
The machine is especially dealing with the appearance defects inspection of bearing dust shield, covering defects inspection of rust points, bruises, scratches and short molding and so on. And it also has the function of avoiding materials mixing .
AOI machine for bearing appearance defects can detect top and bottom face of bearing, missing components (balls, cages, rivets), defects in metal and polymer holders, defects on both sides of plastic holders, dust cover, sealing ring surface defects and the OD surface.
With the development of industrial automation, the automatic feeding machine has been widely promoted and used in the bearing industry. Through the motor transmission mechanism, the feeding machine will feed roller orderly to the automatic inspection equipment with no secondary damage to roller. The speed is more than the 10,000 pcs per hour, which greatly improves the inspection efficiency and automation level.
The automatic oiling machine is used to grease the workpiece with oil to prevent it from rust. It can be used in conjunction with our cleaning & drying machine and also can be used independently to meet the different user’s needs. The machine size can be customized according to different workpiece size and site space.
This machine can be connected with the roller super-finishing machine at the front end and the automatic optical inspection machine at the back end. The speed reaches to 12000pcs/h with no secondary damage. It can be used to all kinds of water and oil cleaning detergent, no water logging after cleaning. It’s easy to operate to change models with wide range of compatible size. It can help customers to accomplish product in line, save labor cost, avoid the problem of secondary damage caused by the transmitting, and improve the quality and enhance the product competitiveness.
AOI(Automatic Optical Inspection) Machine for Steel Ball Appearance Defects is mainly used to detect appearance defects of steel balls used in bearings. It can detect black spots, cracks, scratches, etc. on the outer diameter surface of workpieces. The detection speed has reached the leading level in China, with the fastest detection speed reaching 8,000 per hour.
Automatic Optical Inspection Machine for Hard Capsule Appearance Defects is applied to appearance defect detection, internal defect detection and color sorting of 00 # to 4 # empty capsules in capsule manufacturing plants and pharmaceutical plants. It is applicable to transparent capsules, semi-transparent capsules, color capsules, and plant capsules. Friendly industrial touch screen interface is adopted for easy operation, loosening the education requirement of the workers. Reliable imported pneumatic components are used, and the service life is three times longer than local counterpart. Besides, adopting the latest embedded no-fan industrial computer with small volume avoids computer crash caused by environmental factors. Separate image system and drive system with double layers of electrical protection protects precise components from broken. The machine enables to run 7*24 hours continuously.
The machine is specially used for testing the appearance defects of dripping pills. Common defects include bubbles, empty pills, solid, spots, too large, too small, mixing, black spots, roundness is not full, lack of material, tail, color mixing, etc. It can realize automatic feeding, sorting, photography and NG product sorting. In addition, Adopting industrial touch screen as operation interface is easy to operate and reduces the requirements of workers' cultural level. It can also achieve 7*24 hours of continuous production.
The equipment is applied to inspect the flavor capsules appearance defects including bubble, empty capsule, solid, rust, large size, smaller size, mixing, spots and out of roundness, missing materials, lagging, color mixing, etc. It adopts multi-angle inspection to improve inspection accuracy. Friendly industrial touch screen interface is adopted for easy operation, loosening the education requirement of workers. Besides, the machine enables to run 7*24 hours continuously.
The instrument is used for measuring the diameter of tobacco exploding beads with high precision, and the roundness of tobacco exploding beads is calculated according to it. The non-contact measuring method and multi-dimensional rotating measuring technology are adopted to effectively eliminate the mechanical error of the traditional contact measuring method and ensure the non-dead angle roundness measurement of tobacco exploding beads. The machine operation interface is simple, reduce the requirement of workers' education level and has the function of real-time data statistics, which is convenient for targeted analysis of product quality. It can also achieve 7*24 hours continuous production.
Suitable for the detection and packaging of cylindrical lithium batteries such as 18650, 21700 and 4680, the equipment is mainly used for automatic feeding of cylindrical lithium batteries, coding, electrostatic dust removal, appearance detection (positive battery, negative battery, the side shell), battery scanning, automatic packaging, CCD review, carton labeling, bar code binding, automatic packaging and other processes.
The machine is applied for inspection of 18650, 21700 4680models. With self - development software, it can realize the detection of indentation, scoring, foreign matter, pollution, corrosion and other defects on the end face and cylindrical surface of the workpieces. And added with AI deep learning technology optionally, the detection accuracy can be improved.
Suitable for the detection and packaging of 4680 cylindrical lithium batteries, the equipment is mainly used for automatic feeding of cylindrical lithium batteries, coding, electrostatic dust removal, appearance detection (positive battery, negative battery, the side shell), battery scanning, automatic packaging, CCD review, carton labeling, bar code binding, automatic packaging and other processes.
This equipment base on actual production needs and previous and subsequent processes, including size inspection, data scanning and binding, and online appearance inspection. Three inspection units automatically sort non-conforming products while conducting testing, and optimize the previous process based on the size, barcode, appearance inspection, and quality data of the square battery shell. Finally, data can be reported and sent to the cloud for storage and visualization to assist customers in quality management.
This equipment base on actual production needs and previous and subsequent processes, including size inspection, data scanning and binding, and online appearance inspection. Three inspection units automatically sort non-conforming products while conducting testing, and optimize the previous process based on the size, barcode, appearance inspection, and quality data of cylindrical lithium batteries. Finally, data can be reported and sent to the cloud for storage and visualization to assist customers in quality management.
Automatic Optical Inspection robot for Wind Power Roller is a professional equipment to detect the appearance defects of the outer circle, both ends, pits and chamfer of medium and large rollers. Using a robot to control the roller movement successfully avoids secondary damage to the large roller. With speed of 2000 pieces per hour, the robot can work for 7 * 24 hours in various environments. Advanced detection technology makes the detection function more complete, and the friendly man-machine interface makes the manual operation more convenient.
Automatic Optical Inspection robot for XL Wind Power Roller is a professional equipment to detect the appearance defects of the outer circle, both ends, pits and chamfer of medium and large rollers. Using a robot to control the roller movement successfully avoids secondary damage to the large roller. With speed of 2000 pieces per hour, the robot can work for 7 * 24 hours in various environments. Advanced detection technology makes the detection function more complete, and the friendly man-machine interface makes the manual operation more convenient.
HIGH SPEED AOI ROBOT FOR WIND POWER ROLLER APPEARANCE DEFECTS is a professional equipment for detecting the appearance defects of the outer circle, both ends, cavities, and chamfers of large and medium-sized rollers. By using a spider Robot to control the movement of the roller, secondary damage to the large roller was successfully avoided. The speed reaches 3000 pieces per hour and can work continuously for 7 * 24 hours in various environments. Advanced detection technology makes detection functions more complete, and a friendly human-machine interface makes manual operations more convenient.
Tomato Harvesting Robot support vine /individual tomato picking. It automatically recognize tomatoes and Flexibly cut the tomato vines from various directions. Robot run automatically on green-house track and harvest tomatoes on both sides,
In field / greenhouse / orchard and other application scenarios, a variety of sensors are used to perceive and analyze crops and the surrounding environment,realizing high-speed real-time data transmission, and seamlessly driving the manipulator, which can be widely used to meet the needs of a variety of fruits and vegetables picking.
Fully autonomous navigation of agricultural products transport vehicle with original core technology can achieve heavy handling, agricultural products transport and other functions.
K2 automatic injection robot, according to the path planned by the computer, according to the shape and posture of the pig, using a variety of sensors to sense and analyze the pig and the surrounding environment, automatically identify/target the injection area, precise control of the dose, can continuously drive the robot arm to sterilize the pig and inject vaccine. After the injection, the robot automatically changes the needle and automatically recovers the used needle. The above actions are repeated in the injection process of the second and subsequent pigs, and the rapid injection of all pigs in the pig farm is finally completed. The whole injection process is digitized without manual participation, and vaccine injection information can be recorded for each pig to realize information management.
K2 Tech uses robot through 3D vision system to realize 3D scanning positioning, quickly establishing replacement data model, flexible positioning and intelligent analysis workpiece grab priority. In the context,It enables to quickly and accurately grab parts from full of messy frame, meeting the demand of small batch production varieties.
The k2 technology with "deep learning of artificial intelligence and machine vision" image processing technology, the realization of cylindrical lithium-ion batteries, such as scratches, pits, dent, foreign materials, pollution and corrosion appearance defect detection, to ensure that the detection accuracy, stability and speed, and can be combined with the open circuit voltage OCV test and how to packaging system, realizes automatic intelligent test line.
K2 Tech uses "artificial intelligence deep learning + machine vision image processing" technology to quickly identify various defects in different industries, such as damage, irregular size, poor roundness, edge defects, bulge, dirt, scratches and surface residue, through image pretreatment, labeling and other training methods. It realizes high-precision detection In the high-speed production process and helps manufacturers greatly improve gross margin and customer satisfaction.
K2 uses robots equipped with 3D vision technology to achieve 3D scanning and positioning through a 3D vision system, fast set and change the data mode, to achieve the flexible positioning, intelligent analysis of workpiece grabbing priority, quickly and accurately grasp parts from the material frame filled with disordered parts, to meet the production needs of small batch and multiple varieties.
Customized automatic disassembly/packaging solutions are suitable for bearing and new energy industries, which can automatically complete the whole packaging process of measurement, feeding, filling and bag making, date printing, inflation (exhaust) and finished product transportation.
Automatic Feeding machine for bearing automatically sorts out materials and is able to reduce the secondary bump in the process according to the speed of the production line. The machine is used widely in the domestic major bearing parts factories. Cleaning and drying machine for bearing uses ultrasonic cavitation permeability with strong mechanical vibration to impact the surface of the workpiece and then combines with the chemical oil removal and decontamination effect of solvent cleaning agent to make the workpiece surface clean. At the same time, combined with hot air drying and other processes, the machine completes the process of workpiece from cleaning to cleaned at once. It can deal with bearing semi-finished products, finished workpiece and various non-standard ball bearing and bearing retainer single piece and batch cleaning. Matching the detection speed of the appearance machine production line, it realizes the full automation of the production line.
Rooted from Swiss technology, cylinder, spherical, conical roller and rolling needle sorting machine have always been in a leading position in the field of high-performance measurement technology and automatic sorting machine in the bearing industry, which also stands for the quality guarantee of the bearing industry.The rigorous and pragmatic attitude, and the customer-oriented innovation consciousness, enable the K2 to achieve the agreed cooperation goals with the European sorting machine manufacturers. Trust us: The joint hand between world-leading manufacturer of bearing rolling body measurement and sorting machine and K2 Tech appearance inspection equipment supplier safeguards our customers in the bearing industry .
The excitation coil of the eddy current hardness sorter carries out magnetic induction on the tested material, which can identify and separate the material composition, hardness, heat treatment state and mixture of bearing ring, roller and steel ball.
Since its establishment, K2 Tech has successfully developed intelligent inspection equipment in a number of industries, including the aerospace group, aviation group, military enterprises, many large listed companies and foreign enterprises to solve the quality testing problems in the manufacturing process. One equipment can meet the needs of various complex detection applications.The equipment can be customized according to customer needs,with many flexible options including vision, detection, identification and positioning, robot control and so on. Access to advanced function can be realized by simple software upgradation.
K2 relies on the deep learning of artificial intelligence, robot control and machine vision technology to provide intelligent upgrading and transformation for animal husbandry, realize automatic, intelligent and information production of animal husbandry process, which not only improves production efficiency, but also ensures product quality.
K2 relies on the deep learning of artificial intelligence, robot control and machine vision technology to provide innovative agricultural robot intelligent equipment for the planting industry, which is mainly used in fruit and vegetable picking, intelligent sorting, precise spraying, fruit bagging, asset inventory, precise weeding, flower thinning, fruits and vegetables, precise pollination, etc.
K2 relies on the deep learning of artificial intelligence, robot control and machine vision technology, combined with unmanned aerial vehicle (UAV) interaction technology, to monitor the dynamic changes of coastline and wetlands, and provide data support for fisheries.
Release time:2024-10-17 Click:395
From Nov 25th to 28th, K2 TECH will present Bearing Visual Inspection Packaging Line on the 2024 BEARING Exhibition. Looking forward to your visit!
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